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Electric Fence Manufacturer’s Production Process: How HPSFENCE Ensures Reliable and Smart Energizers
sourceHPSFENCE
publisherRosie
time2025/11/13
- As a professional electric fence manufacturer and supplier, HPSFENCE follows a strict and systematic production process to ensure every energizer delivers stable power, smart performance, and long-term reliability. From PCB assembly and 72-hour aging tests to quality inspection and customized design, we combine advanced manufacturing with strong R&D capability — providing reliable solutions for modern farms and ranch protection.
Electric Fence Energizer Manufacturing Process by HPSFENCE — Professional Manufacturer & Supplier in China
Electric Fence Energizer Manufacturing Capability
HPSfence specializes in efficient and reliable electric fence energizer solutions, covering four core types—Solar Fence Energizer, DC Electric Fence Energizer, AC Electric Fence Energizer, and AC/DC Electric Fence Energizer—to meet diverse protection needs from home gardens to large-scale pastures.
At HPSFENCE, we combine advanced production facilities with strong in-house engineering to ensure every order is delivered on time and with consistent quality.
●High Production Capacity – Our factory operates multiple modern production lines with efficient workflow management, guaranteeing timely delivery for all orders, regardless of scale.
●Independent Mould and Workshop Teams – We design and manufacture key moulds and components in-house, allowing full control over production quality, precision, and lead times.
●Modernized Production System – Equipped with advanced automated equipment and professional assembly teams, HPSFENCE maintains strict consistency from raw materials to final assembly.
How HPSFENCE Ensures Reliable and Smart Energizers？
As a professional electric fence manufacturer and supplier, HPSFENCE follows a strict and systematic production process to ensure every energizer delivers stable power, smart performance, and long-term reliability. From PCB assembly and 72-hour aging tests to quality inspection and customized design, we combine advanced manufacturing with strong R&D capability — providing reliable solutions for modern farms and ranch protection.
Step 1: Automated PCB Assembly
The Production Starts With Pcb Board Manufacturing.
We collaborate with specialized factories equipped with advanced SMT (Surface Mount Technology) systems for fully automated chip placement, ensuring consistent quality and precision in every circuit.
Step 2: Manual Plug-In of Connectors
Not all components on the circuit board can be soldered through automated machines.
Some connectors and terminal parts require precise manual installation to ensure durability and accurate alignment. At HPSFENCE, this critical step is handled by our experienced technicians, who carefully insert each connector by hand to maintain consistent spacing and solid electrical contact.
This manual plug-in process is essential to product reliability — even a slight deviation in angle or pressure could affect conductivity or performance stability. Our workers follow strict operation standards, using professional tools and inspection fixtures to guarantee every connection meets design requirements. This combination of skilled craftsmanship and quality control ensures the foundation for stable energizer performance in the field.
Step 3: Manual Soldering
After all connectors are correctly inserted, the circuit boards enter the manual soldering stage.
Although our production line integrates automated SMT assembly, certain joints and interfaces still require human precision. At HPSFENCE, each board is soldered by trained technicians who strictly follow standardized procedures to ensure every joint is firm, clean, and free of cold solder or bridging.
This step plays a vital role in maintaining long-term performance stability. Each solder point directly affects the conductivity and endurance of the energizer, especially under high-voltage pulse operation. Our team uses advanced soldering tools and inspection microscopes to verify joint quality, followed by visual and functional checks to ensure consistent reliability.
By combining machine precision with human craftsmanship, HPSFENCE ensures every electric fence energizer delivers dependable output and exceptional durability — even in the most demanding field environments.
Step 4: Electric Fence Energizers Product Assembly
Once the circuit boards are completed and inspected, they move into the product assembly stage.
During this process, the PCB boards are securely installed into the energizer housing, and all internal components — including transformers, capacitors, switches, and terminals — are integrated with precision.
At HPSFENCE, each assembly workstation is equipped with detailed SOPs (Standard Operating Procedures) to ensure structural accuracy and consistent build quality. The technicians verify the fit and fixation of every component to prevent vibration, moisture penetration, or electrical interference during operation.
Before moving to the next stage, a preliminary functional verification is conducted to confirm that the energizer powers up correctly and responds to input signals as designed.
Step 5: 72-Hour Aging Test
Reliability is not just built — it is proven through endurance testing.
Every energizer must undergo a 72-hour continuous aging test, simulating real field conditions to validate long-term performance stability.
During this test, our engineers monitor output voltage, joule energy, and temperature variation to ensure all readings remain within standard parameters. Any deviation is automatically logged and analyzed by our quality team.
This extended burn-in process effectively screens out potential early failures and ensures that each unit performs flawlessly in harsh outdoor environments — from humid coastal farms to dusty grasslands.
Step 6: Electrical Performance Testing-Reliable, Safe, and Built for Real Farms
After aging, the products proceed to a more refined electrical performance test.
Our QC engineers recheck each energizer’s output voltage, pulse energy, and circuit response to confirm full compliance with HPSFENCE’s technical standards.
We use calibrated testing instruments to measure pulse waveform accuracy, energy conversion efficiency, and insulation strength. Only units that meet all test benchmarks are cleared for the next stage. This ensures consistent product quality and long-term operational reliability in the field.
Engergizer Output Energy Test
Every HPSFENCE energizer is designed to endure millions of high-voltage pulses, extreme weather, and long-term field use.
Output Energy Test For Example: 12J Real datas
HPS FENCE energizer match 12J standards:
Ex：12*0.6=7.2J，12J energizer output energy should reach about 7.2J.
Through the following strict testing and verification, we can guarantee that the electric fence energizer input to output energy conversion rate can reach 60%. some of solar fence energizer is 50%.
It can work stably and reliably in various environments and conditions. Test reports and certification documents, prove the product's performance and quality, ensure the user's safety and effectiveness in use.
Step 7: Conformal Coating (Three-Proof Paint)
To enhance product durability, the PCB boards are coated with a high-performance three-proof paint, which provides superior protection against moisture, mildew, and salt spray.
This coating forms a thin, transparent layer that isolates the electronic circuits from environmental corrosion, particularly crucial for energizers used outdoors year-round.
At HPSFENCE, we apply the coating evenly using professional spray systems and then allow it to cure under controlled conditions to ensure complete coverage. This step greatly extends the product’s lifespan and minimizes maintenance for users in high-humidity or coastal regions.
Step 8: Final Assembly
After the coating process, all protected PCB boards and components are integrated once again into the energizer enclosure.
The final assembly includes connecting wiring harnesses, fitting external terminals, sealing the casing, and attaching the control panel or display interface.
Before closing each unit, technicians perform a last internal inspection to confirm that all mechanical and electrical parts are properly secured. This ensures that every energizer leaving our factory is fully operational, weather-resistant, and ready for direct use by end customers.
Step 9: Sampling Inspection
Quality assurance doesn’t end at assembly.
Before packaging, we conduct a 10% random sampling inspection across every production batch.
This includes functional testing, output verification, and a visual inspection to identify any deviation in workmanship or performance.
This rigorous sampling system allows us to detect even minor inconsistencies before products reach customers — maintaining the high reliability standards that define HPSFENCE as a trusted electric fence manufacturer.
Step 10: Packaging & Final Check
Each energizer is carefully packed with a fixed set of accessories, including cables, installation manuals, and mounting hardware.
Before sealing each box, our staff double-check the completeness of every set — ensuring that customers receive a full, ready-to-install product without missing parts.
We use durable, protective packaging materials suitable for long-distance sea or air transportation. The final inspection team verifies labeling accuracy, barcode readability, and external box condition to ensure products arrive safely and in perfect condition.
Every packaged unit reflects our brand promise: reliability, precision, and care in every detail — from production line to pasture field.
HPSFENCE Electric Fence Energizer Product Recommendations
With advanced manufacturing capability, precise quality control, and reliable packaging systems, HPSFENCE stands as a professional electric fence manufacturer and supplier — delivering trusted energizers that perform reliably in every field, from small farms to large-scale ranches.
Fence Energizer is reliable unit that has been tested in extreme conditions to ensure unbeatable reliability.
Solar electric fence energizer is for containment of sheep, poultry, the exclusion of wild predators and special applications.
Secure your farm with our OEM Electric Fence Energizer - 4.8J, AC 110V, Enhanced Power Reserve for Unmatched Reliability.
Electric fence energizer is for containment of poultry, the exclusion of wild predators.
Application Scope of Electric Fence Energizers
Electric Fence Energizers Are Primarily Used For Farm And Ranch Protection
Helping farmers manage livestock safely and efficiently. They generate high-voltage pulses that travel through fence wires, creating a psychological barrier for animals without causing harm.
HPSFENCE energizers are widely applied in:
Cattle, sheep, horse, and goat farms – to prevent animals from escaping or intruding.
Deer and wildlife control – for forestry, orchards, and conservation areas.
Perimeter security – around remote properties, barns, and agricultural storage zones.
Pasture rotation systems – enabling flexible and sustainable grazing management.
Our Electric fence energizers are designed to perform reliably in harsh outdoor environments — from open grasslands to humid coastal farms — providing consistent protection for animals and property alike.
About HPSFENCE
Hpsfence Is A Professional Manufacturer And Supplier Of Farm Electric Fence Supplies
Dedicated to providing complete fencing solutions for livestock protection, pasture management, and perimeter security.
With over a decade of engineering experience, HPSFENCE designs and produces a full range of electric fencing products — including fence energizers, insulators, Fence Construction, and accessories，and Poultry Farming— trusted by farmers and distributors worldwide.
Our mission:
To make farm fencing smarter, safer, and stronger through continuous innovation and real-world testing.
Contact Us for Private Customization.
Let HPSFENCE design the right electric fence system for you.